Vials and inserts for small volumes
When the amount of available sample is limited, costly standards or derivatisation reagents are scarce, or when you work with microvolumes in high-throughput environments, standard autosampler vials are not always the best choice. Brown Chromatography Supplies offers a complete micro product handling programme: limited volume inserts, Maximum Recovery vials, micro-vials and vials with pre-assembled or bonded inserts. All aimed at maximum sample recovery with minimal loss.


Microsert® limited volume inserts
Microsert® inserts are small borosilicate glass inner vessels placed in a standard autosampler vial. They drastically reduce the dead volume in the vial, so the autosampler needle fully reaches the sample even at very small volumes. Conical inserts provide complete downward drainage for maximum recovery of the contents.
Brown supplies Microsert® inserts in two basic shapes and several volumes:
Conical inserts (maximum drainage)
| Cat. no. | Volume | Size | Suitable for vials |
|---|---|---|---|
| 150613 | 50 µl | 4×27 mm | 150640 / 151120 (requires spring 150614) |
| 150610 | 100 µl | 5×30 mm | 150640 / 151120 |
| 150820 | 300 µl | 6×30 mm | 155600 / 151123 |
Cylindrical inserts
| Cat. no. | Volume | Size | Suitable for vials |
|---|---|---|---|
| 150824 | 200 µl | 5×30 mm | 150640 / 151120 |
| 150821 | 400 µl | 6×30 mm | 155600 / 151123 |
OEM references: 5181-1270 (Agilent 300 µl conical), 5181-3377 (Agilent 400 µl cylindrical)
The 50 µl insert (150613) requires a stainless steel compression spring (150614, 37×5 mm) for support. All other inserts sit stably in the vial on their own.
Microsert® hangende inserts (156105)
The hanging insert is an innovative solution in which the insert automatically centres in the neck of the vial, without plastic feet or a metal spring. The insert always hangs at the right height for a complete injection and forms a perfect seal with the septum.
Advantages over traditional inserts:
- No compression spring or plastic feet needed
- Always correctly positioned, even after repositioning
- Perfect seal on the septum guaranteed
- Reusable and more economical than vials with fused inserts
- Large opening for easy pipetting
| Cat. no. | Volume | Size | Suitable for vials |
|---|---|---|---|
| 156105 | 250 µl | 6×30 mm | 151123 / 151124 / 151125 / 151126 |
Waters WISP inserts and compression springs
For Waters WISP autosamplers, Brown supplies specific inserts and matching compression springs:
| Cat. no. | Volume | Size | OEM | Carriage |
|---|---|---|---|---|
| 150710 | 300 µl | 6×40 mm | 15199 (Waters) | WISP 48-vial |
| 150730 | 100 µl | 5×30 mm | 72294 (Waters) | WISP 96-vial |
| 150741 | 300 µl | 6×30 mm | WISP 96-vial |
Compression springs:
| Cat. no. | For insert | OEM |
|---|---|---|
| 150715 | 150710 (WISP 48) | 72708 (Waters) |
| 150729 | 150730 / 150741 (WISP 96) | 72289 (Waters) |
Maximum Recovery autosampler vials
Maximum Recovery vials have a conical bottom with a volume of only 50 µl, allowing injection from 5 µl. They are the ideal tool when you work with costly standards, scarce samples or derivatisation reagents where every microlitre counts.
Applications:
- Full use of costly standards and derivatisation reagents
- High concentration ratio on evaporation (up to 100:1)
- Maximum separation in liquid-liquid extraction
- Microsampling in clinical, pharmaceutical and environmental research
Available with 11 mm crimp, 9-425 screw cap or 11 mm snap ring, in clear and amber glass. OEM reference: 5182-3454 (Agilent).
| Cat. no. | Volume | Closure | Glas |
|---|---|---|---|
| 155500 | 1,6 ml | Crimp 11 mm | Clear |
| 155501 | 1,6 ml | Crimp 11 mm | Amber |
| 155510 | 1,6 ml | Screw cap 9-425 | Clear |
| 155511 | 1,6 ml | Screw cap 9-425 | Amber |
| 155505 | 1,6 ml | Snap ring 11 mm | Clear |
| 155506 | 1,6 ml | Snap ring 11 mm | Amber |
Limited volume vials for Agilent
For Agilent autosamplers with an 8 mm crimp neck or 8 mm snap cap, Brown supplies dedicated limited volume vials in borosilicate glass:
Micro vials for Agilent (8 mm crimp or snap cap)
| Cat. no. | Volume | Size | Type | OEM |
|---|---|---|---|---|
| 151111 | 200 µl | 6×32 mm | Conical | 5180-0844 |
| 151112 | 300 µl | 6×32 mm | Rond | 5180-0841 |
| 151115 | 200 µl | 6×32 mm | Conical (snap cap only) | |
| 151116 | 300 µl | 6×32 mm | Rond (snap cap only) |
Mini vials for Agilent 1050 (34-vial tray, amber)
| Cat. no. | Volume | Size | Type | OEM |
|---|---|---|---|---|
| 151140 | 500 µl | 7×30 mm | Conical | 5180-0806 |
| 151141 | 700 µl | 7×30 mm | Cylindrical | |
| 151142 | 700 µl | 7×30 mm | Rond | 5180-0805 |
1.1 ml conical bottom vials for Agilent
| Cat. no. | Volume | Size | Closure | Glas |
|---|---|---|---|---|
| 153800 | 1,1 ml | 12×32 mm | Crimp 11 mm | Clear |
| 153801 | 1,1 ml | 12×32 mm | Crimp 11 mm | Amber |
| 153810 | 1,1 ml | 12×32 mm | Screw cap 8-425 | Clear |
| 153811 | 1,1 ml | 12×32 mm | Screw cap 8-425 | Amber |
Limited volume vials for Unicam, Beckman and SGE
| Cat. no. | Volume | Size | Type | Glas |
|---|---|---|---|---|
| 152610 | 700 µl | 7×40 mm | Conical | Clear |
| 152611 | 700 µl | 7×40 mm | Conical | Amber |
Use 8 mm crimp seals or 8 mm snap caps.
Vials with pre-assembled inserts: ready to use
Brown supplies three versions of autosampler vials with the insert already fitted, so you can fill and analyse immediately without extra steps.
Crimp vials with hanging inserts (250 µl, insert 156105)
No compression spring needed. Reusable. Use 11 mm crimp seals or snap caps.
| Cat. no. | Glas | Version |
|---|---|---|
| 155700 | Clear | Standard |
| 155701 | Amber | Standard |
| 155702 | Clear | With writing spot |
| 155703 | Amber | With writing spot |
Vials with integrated inserts (0.3 ml, insert 150820 or 155650)
Insert automatically centred, no spring or plastic feet needed.
| Cat. no. | Type | Closure | Glas |
|---|---|---|---|
| 155705 | Crimp wide opening | 11 mm | Clear |
| 155706 | Crimp wide opening | 11 mm | Amber |
| 155710 | XL® screw | 9-425 | Clear |
| 155711 | XL® screw | 9-425 | Amber |
| 155715 | Screw standard | 8-425 | Clear |
| 155716 | Screw standard | 8-425 | Amber |
Vials with bonded inserts (0.3 ml)
For microsampling, trace analysis, environmental research and clinical applications. The insert is permanently bonded to the vial: no risk of shifting or coming loose, no compression spring or plastic feet.
Available with 11 mm crimp (wide opening), XL® 9-425 screw cap or 11 mm snap ring, in clear and amber.
| Cat. no. | Type | Closure | Glas |
|---|---|---|---|
| 155400 | Crimp wide opening | 11 mm | Clear |
| 155401 | Crimp wide opening | 11 mm | Amber |
| 155410 | XL® screw | 9-425 | Clear |
| 155411 | XL® screw | 9-425 | Amber |
| 155405 | Snap ring | 11 mm | Clear |
| 155406 | Snap ring | 11 mm | Amber |
Which solution suits your application?
| Situation | Recommended solution |
|---|---|
| Standard autosampler vial with small sample volumes | Microsert® insert (150610 / 150820) |
| Very small volumes from 5 µl, costly samples | Maximum Recovery vial (155500 series) |
| High-throughput analysis, ready to use | Vial with integrated insert (155705 series) |
| Maximum certainty, no insert shifting | Vial with bonded insert (155400 series) |
| Waters WISP autosampler | Waters WISP insert (150710 / 150730) |
| Agilent micro or mini vial tray | Limited volume vials 151111 / 151140 series |
Home Catalogue Laboratory supplies Vials, caps and septa Vials and inserts for small volumes





































